Product Overview
This high-efficiency automatic spraying production line is engineered specifically for coating pulp-molded products and industrial panels. It integrates pre-treatment, precision spraying, automatic drying, and UV/solidification units into a seamless workflow. The system is highly customizable, allowing for adjustments in spraying width, conveyor speed, and drying temperature to accommodate diverse product dimensions and coating requirements.
Technical Specifications
| Parameter Category |
Specification |
Details & Customizability |
| Line Composition |
Standard Modules |
Conveyor System, Electrostatic/Precision Spray Guns, Drying Tunnel, UV Curing Unit, Control Cabinet, Exhaust & Filtration. Customizable modules available. |
| Spraying Width |
600mm - 1800mm |
Customizable to match product size. |
| Conveyor Speed |
0.5 - 5 m/min |
Variable speed control for different coating thickness and drying needs. |
| Drying Method |
IR Heating / Hot Air |
Customizable heating source and temperature range (Ambient - 120°C). |
| Power Supply |
380V / 50Hz (Standard) |
Can be customized for different regional standards. |
| Control System |
PLC + Touchscreen HMI |
Programmable recipes for different products. |
| Coating Material |
Water-based / Solvent-based |
Compatible with various coatings; material delivery system can be customized. |
Applications
- Pulp molded products: food containers, electronic packaging, seedling pots, disposable tableware
- Industrial panels: fiberboard, MDF, decorative panels, composite boards
Customization Options
We offer extensive customization options including line layout, spraying width and height, number of spray guns, specific drying/curing technology (IR, UV, hot air), and integration with existing factory automation systems.
Key Features
High Efficiency & Automation: Reduces labor and ensures consistent output
Precision Spraying: Minimizes overspray and coating material waste
Integrated Drying: Compact design saves floor space
Easy to Operate & Maintain: User-friendly HMI and accessible components
Environmentally Friendly Options: Configurable with high-efficiency filtration systems
Support & Services
- Pre-sales: Feasibility analysis and solution design
- Installation & Commissioning: On-site guidance by engineers
- Training: Comprehensive operation and maintenance training
- After-sales: Remote technical support, spare parts supply, and maintenance contracts
Packing & Shipping
- Professional export wooden crates or plywood cases for all major components
- Internal waterproof and shockproof packaging
- FOB/CIF terms available; shipped via sea or air freight
Frequently Asked Questions
Q: Can this line handle different product sizes in one batch?
A: The conveyor and spraying system can be customized to accommodate a range of sizes, but for optimal quality, tooling or program changeovers are recommended for vastly different shapes.
Q: What coatings are compatible?
A: It is compatible with most water-based and solvent-based coatings. The material supply system may require customization for highly viscous or specialty coatings.
Q: Is the line easy to clean for color change?
A: Yes, the spray gun system is designed for easy cleaning. Quick-change features are available as a customizable option.
Q: What is the lead time?
A: Standard configuration lead time is 30-45 days. Customized solutions may require additional time based on complexity.
